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IDS unveils camera-based cap control with AI for beverage and bottle industry

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Strong price pressure combined with high quality requirements – the beverage and bottle industry faces the classic dilemma of many industries. This is also the case in the quality control department of a French manufacturer of plastic caps.

Reliably detecting cracks and micro-cracks on plastic caps in 40 different colours and shades running at high speed on a production line is a real challenge.

APREX Solutions from Nancy, France has successfully achieved this goal with the help of image processing technology and artificial intelligence.

The basic images are provided by a USB 3 industrial camera from IDS Imaging Development Systems. [Read more…] about IDS unveils camera-based cap control with AI for beverage and bottle industry

Ultimation Industries introduces warehouse robots from Nord-Modules

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Ultimation Industries has introduced autonomous mobile robot – also known as warehouse robots – from Nord-Modules. The company says they provide its clients with more flexible material handling solutions. 

They provide more flexible material handling when used in conjunction with Motor-Driven Roller (MDR) and other conveyor systems, according to Ultimation Industries. Ultimation is a woman-owned leader in conveyor technology and automation for over 30 years.

Richard Canny, president of Ultimation Industries, says: “AMRs have become common in large distribution companies such as Amazon and some Fortune 500 companies. [Read more…] about Ultimation Industries introduces warehouse robots from Nord-Modules

ANYmal robot being put to work inspecting BASF facility

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Robot maker ANYbotics has unveiled its collaboration with BASF, one of the largest global chemical manufacturers, which involves the use of the ANYmal robot for inspections at Ludwigshafen, Germany. (See video below.) 

The two companies say the collaboration “displays the efficiency, quality, and scalability of robotic inspection and data-collection capabilities in complex industrial environments”.

On production floors, robotics and manufacturing have gone hand-in-hand for decades. But on industrial plants, repetitive inspections, environment mapping, and efficiency analytics have mostly relied on manual work. These physical efforts impact economic sustainability, as well as process reliability and data quality. [Read more…] about ANYmal robot being put to work inspecting BASF facility

Universal Robots develops interface for Siemens engineering portal

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Universal Robots, the world’s largest collaborative robots manufacturer, has developed an interface for the engineering portal of Siemens, one of the world’s largest industrial technology companies.

The companies say that integrating Universal Robots’ collaborative robots into complex machines and manufacturing environments will soon be a process machine builders and systems integrators can “seamlessly handle” through the Siemens Totally Integrated Automation (TIA) portal.

The UR collaborative robots will become part of the Simatic Robot Library within Siemens’ TIA environment through an interpreter interface planned to be completed within the fourth quarter of 2021. [Read more…] about Universal Robots develops interface for Siemens engineering portal

Fuzzy Logic Robotics launches platform that enables users to go from CAD to control with one software

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Startup company Fuzzy Logic Robotics has launched a new, “easy-to-use and universal” software platform which it says “reduces robotics programming costs by 10”.

The first release of Fuzzy Studio, during Hannover Messe Industry 2021, is described as a “game changer” for unlocking flexible robotic production.

Fuzzy Logic Robotics highlights some of the features available in Fuzzy Studio as follows:

  • Drag and drop CAD parts into the 3D digital twin, automatically generate complex trajectories and deploy to the production robot in one click – all with one universal software platform.
  • From offline simulation to real-time control, Fuzzy Studio removes the gap between simulation and reality to reduce downtime and streamline the robotics workflow.
  • Designed from the ground up to drastically reduce the need of robotics expertise thanks to no-code real-time digital twin technology.
  • With two clicks, swap between any make and model of robot to find the right one for the application – no need to switch softwares and redo time-intensive design work.
  • Handles even the most complex robotic applications and accessible to any size of company.

[Read more…] about Fuzzy Logic Robotics launches platform that enables users to go from CAD to control with one software

ABB says its robots have boosted productivity at Nestlé’s Brazilian plants by ‘over 50 percent’

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ABB says its robots have boosted productivity at Nestlé’s Brazilian plants by more than 50 percent. The company says its SafeMove collaborative robot technology “enhances employee safety while increasing efficiency at Nestle’s confectionary factories”. (See video below.)

ABB robots are supporting Nestlé, the world’s largest food and beverage company, to improve the productivity of pallet loading in its chocolate manufacturing facilities in Brazil “by 53 percent”, using a new ABB palletizing robot solution.

While the company currently uses ABB Robotics palletizing solutions, the latest requirement was for a more compact cell that could fit into a smaller area and easily be replicated at other sites. An important requirement was for the robot to safely interact with employees, who occasionally need to enter the palletizing area to speed up pallet changes. [Read more…] about ABB says its robots have boosted productivity at Nestlé’s Brazilian plants by ‘over 50 percent’

GE Digital upgrades its industrial control offerings for ‘modern’ workers

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GE Digital has unveiled enhancements to its Cimplicity and Tracker software that “provide critical decision support for operators to make them more efficient”, says the company.

Cimplicity is GE’s name for its human-machine interface and supervisory control and data acquisition (HMI/SCADA) solution, which provides client-server visualization to monitor and control operations.

Tracker, part of GE Digital’s Proficy Manufacturing Execution Systems (MES) offering, automates routing and sequencing to accelerate time to market, reduce warranty and recall exposure, and support Lean operations and building right the first time. [Read more…] about GE Digital upgrades its industrial control offerings for ‘modern’ workers

Grenzebach launches new conveyor technologies

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Grenzebach says its new generation of conveyor technology makes it possible to further increase the availability of float glass plants.

Transporting glass gently, carefully and safely is tricky. Grenzebach says its specially developed drive train with direct drive represents a major step forward.

The number of components in the drive has been minimized and access to key components is now even easier. This enables companies to significantly reduce the cost of spare parts and maintenance. [Read more…] about Grenzebach launches new conveyor technologies

FPT Industrial uses Sherpa autonomous mobile robots to increase production

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Powerful performance, advanced technology, real sustainability. And now, also a landmark target achieved. FPT Industrial announces the production of the 10,000th Cursor 13 NG engine, rolling off the line of its plant in Bourbon-Lancy (France) on March 9th.

First unveiled in Turin (Italy) in October 2017 during the FPT Tech Day, the Cursor 13 Natural Gas engine, in little more than three years, has won the hearts and the profit-oriented minds of even the most natural gas-skeptical transport professionals, reaching an ever increasing popularity and record sales.

Currently the most powerful 100 percent Natural Gas engine available in the on-road segment and the first purely NG engine specially developed for long-haul missions, the Cursor 13 NG is produced at Bourbon-Lancy, the FPT Industrial plant located in the Burgundy region of France. [Read more…] about FPT Industrial uses Sherpa autonomous mobile robots to increase production

More flexible gear machining for industrial robots

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Today’s industrial robots must fit into smaller spaces, so as much “manufacturing real estate” as possible is dedicated to production. This places pressure on manufacturers to machine smaller, tighter components for these machines. Here, Harish Maniyoor, global product manager for automotive at the machine tooling specialist Sandvik Coromant explains why power skiving is the answer.

The overall number of industrial robots operating in factories worldwide grew to 2.7 million in 2019, according to the 2020 World Robotics Report by the International Federation of Robotics. 

This was a 12 percent increase from 2018 and a historic high. Robots factor into a range of industries, from automotive and aerospace to the food industry and pharmaceuticals – yet all of these sectors have common requirements.

Not only must these robots be smaller, but also lighter with reduced inertia and able to perform more exact movements with optimal speed and efficiency. The challenge is on for manufacturers to machine smaller and more precisely engineered-components – like internal gear reducers – with more flexible designs. [Read more…] about More flexible gear machining for industrial robots