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Boeing invests in high-speed metal 3D printing company Digital Alloys

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Boeing has invested an undisclosed sum in Digital Alloys, a Burlington, Massachusetts-based company developing high-speed, multi-metal additive manufacturing systems that produce 3D-printed parts for aerospace and other production applications.

Digital Alloys’ Joule Printing technology is said to be able to “rapidly combine multiple metals into each part, which enhances thermal, electrical, magnetic and mechanical properties”.

The process allows metals like titanium and high-temperature alloys to be 3D-printed for parts that could be used on Boeing products.  [Read more…] about Boeing invests in high-speed metal 3D printing company Digital Alloys

Boeing and Lufthansa complete order for four 777 planes

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Boeing and the Lufthansa Group have completed an order for four more 777 airplanes, valued at $1.4 billion at list prices.

The purchase is part of the aviation company’s plans to modernize its fleet with newer widebody airplanes.

In a statement, Lufthansa Group said: “The order for the new long-haul aircraft highlights the strategy of Lufthansa Group to predominantly allocate the growth within its multi-hub system where cost and quality offer the best conditions for profitable investments.”  [Read more…] about Boeing and Lufthansa complete order for four 777 planes

Boeing unveils prototype pilotless aircraft for carrying cargo

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Boeing has unveiled a pilotless or unmanned aerial vehicle which can take off and land vertically, and carry up to 500 pounds.

Boeing says the prototype “multi-copter” UAV is part of its plans to “further develop and mature the building blocks of autonomy and electric propulsion”.

The new unmanned electric vertical-takeoff-and-landing (eVTOL) cargo air vehicle (CAV) prototype will be used to test and evolve Boeing’s autonomy technology for future aerospace vehicles.  [Read more…] about Boeing unveils prototype pilotless aircraft for carrying cargo

Boeing partners with Mitsubishi Heavy Industries on cost-reduction initiative for 787 production

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Boeing and Mitsubishi Heavy Industries have reached an agreement to strengthen collaboration in ways that will enhance both companies’ competitiveness.

The agreement includes efforts to reduce costs in MHI production of wings for the 787 Dreamliner and joint studies of advanced aerostructure technologies for future-generation commercial aircraft.

MHI manufactures 787 composite wings at its factory in Nagoya, in Japan. The agreement aims to enable sales by pursuing increased efficiency in MHI’s production system and its supply chain through lean production methods, automation and other activities.  [Read more…] about Boeing partners with Mitsubishi Heavy Industries on cost-reduction initiative for 787 production

Boeing and Dassault Systèmes extend design and product lifecycle management partnership

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The world’s largest aerospace company, Boeing, has decided to extend its use of Dassault Systèmes applications to include more software from the 3DExperience platform for its design, manufacturing operations management, and product lifecycle management.

Boeing will expand its deployment of Dassault Systèmes’ products across its commercial aviation, space and defense programs.

This decision follows a competitive process that included the rigorous analysis of technical and functional capabilities, cost and business benefits across the value chain.  [Read more…] about Boeing and Dassault Systèmes extend design and product lifecycle management partnership

Boeing to test self-flying plane technology next year

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Jason Clark, Vice President of Boeing 777 and 777X Operations, points to a model during a media tour of the 777 Wing Horizontal Build Line at Boeing's production facility in Everett, Washington, US. June 1, 2017. Reuters / Jason Redmond
Jason Clark, vice president of Boeing 777 and 777X operations, points to a model during a media tour of the 777 wing horizontal build line at Boeing’s production facility in Everett, Washington, US. June 1, 2017. Reuters / Jason Redmond

By Alwyn Scott, Reuters

Boeing is looking ahead to a brave new world where jetliners fly without pilots and aims to test some of the technology next year, the world’s biggest plane maker said in a briefing ahead of the Paris Airshow.

The idea may seem far-fetched but with self-flying drones available for less than $1,000, “the basic building blocks of the technology clearly are available”, said Mike Sinnett, Boeing’s vice president of product development.

Jetliners can already take off, cruise and land using their onboard flight computers and the number of pilots on a standard passenger plane has dropped to two from three over the years.  [Read more…] about Boeing to test self-flying plane technology next year

Boeing streamlines aircraft production systems at largest factory

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A Boeing 787 is pictured at Boeing's production facility in Everett, Washington
A Boeing 787 is pictured at Boeing’s production facility in Everett, Washington, US June 1, 2017. Reuters / Jason Redmond

By Alwyn Scott, Reuters

Boeing is streamlining its aircraft production systems at its largest factory – Everett, Washington – trying to cut costs to compete with rival Airbus and chip away at the near-$30 billion deficit created by its 787 Dreamliner.

Dozens of complex robots are replacing humans for such mundane tasks as drilling and riveting, and Boeing is reordering some of its assembly steps to speed up the process.

The savings, part of a long-term cost-cutting drive at the world’s biggest plane maker that also includes substantial staff reductions, comes as Boeing has spent heavily to develop new aircraft models.  [Read more…] about Boeing streamlines aircraft production systems at largest factory

New Russian plane looking for room in global market dominated by Boeing and Airbus

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An MS-21 medium-range passenger plane, produced by Irkut Corporation, takes off in Irkutsk, Russia, May 28, 2017. Courtesy of Irkut / via Reuters

By Tim Hepher, Reuters

Russia’s new jetliner, which conducted its maiden flight on Sunday, may have a hard time challenging the sales duopoly of Boeing and Airbus, but it does point the way to radical changes in how they could be building jets in the future.

The MS-21, a new single aisle airliner produced by Russia’s United Aircraft Corporation, and its associate company Irkut, is the first passenger plane borne aloft by lightweight carbon-composite wings built without a costly pressurised oven called an autoclave.

The manufacturing process provides a test for a technology already being assessed by Western rivals, who are looking for cheaper and faster ways to build some of their aircraft with composites, according to aerospace executives and suppliers.  [Read more…] about New Russian plane looking for room in global market dominated by Boeing and Airbus

Robotic co-pilot autonomously flies and lands a simulated Boeing 737

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Aurora Flight Sciences
Aurora’s Aircrew Labor In-Cockpit Automation System (Alias) program (Picture: Aurora Flight Sciences)

Aurora’s Alias system performs various flight scenarios, further demonstrates capabilities

Aurora Flight Sciences’ work on the Defense Advanced Research Projects Agency’s Aircrew Labor In-Cockpit Automation System (Alias) program has further demonstrated its automated flight capabilities with various successful flight scenarios in a Boeing 737 simulator.

These accomplishments build on Aurora’s successful installation and testing of Alias components on a Diamond DA42, Cessna 208 Caravan, UH-1 Iroquois, and DHC-2 Beaver aircraft.

Aurora’s Alias technology demonstration system is designed to function as a second pilot in a two-crew aircraft, enabling reduced crew operations while ensuring that aircraft performance and mission success are maintained or improved.  [Read more…] about Robotic co-pilot autonomously flies and lands a simulated Boeing 737

Boeing completes prototype parts for 777X wing at new billion-dollar advanced manufacturing facility

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Boeing says it has completed prototype parts for the wing of its new 777X Dreamliner aircraft. 

The company is using advanced manufacturing methods, including additive or 3D printing, in the construction of the passenger plane at its new $1 billion Everett, Washington facility.

When completed, the wing for the 777X will be the largest wing Boeing has ever built.  [Read more…] about Boeing completes prototype parts for 777X wing at new billion-dollar advanced manufacturing facility